Using this repair manual is an inexpensive way to keep your vehicle working properly. . It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. . Cylinder Layout 90° V-Twin Bore × Stroke 84. Venturi Diameter 21 mm 0. Seat Cutter Operating Cares 1.
Additionally, Kawasaki has incorpo- rated an evaporative emission control system in compliance with applicable regulations of the California Air Resources Board. Photographs, diagrams, notes, cautions, warnings, and detailed descriptions have been in- cluded wherever necessary. If the diameter is less than the service limit, replace the pump shaft with a new one. Nevertheless, even a detailed account has limitations, a certain amount of basic knowledge is required for successful work. If any damage of the pump is noticed replace it with a new one.
Replace the brush assembly if necessary. It is great to have, will save you a lot and know more about your International. Good: A book that has been read but is in good condition. Visual color check: com- monly found at automotive parts store. If the crankpin width is greater than the service limit, re- place the crankshaft with a new one. Refer to the equipment specification.
A sealed-type crankcase emis- sion control system is used to eliminate blow-by gases. . If the outside diameter is less than the service limit, re- place the rocker shaft. . The main system meters fuel to the engine during moderate to heavy load conditions. Flywheel and Stator Coil Installation. If you want spark plug information, for exam- However, it contains enough detail and basic in- ple, go to the Periodic Maintenance Chart first.
The pinion gear should turn counterclockwise freely, but should not turn clock- wise. Seals should be pressed into place using a suitable driver, which contacts evenly with the side of seal, until the face of the seal is even with the end of the hole. Learn and observe all the rules below. Do not touch any rotating parts of engine and equipment during test. Engine Oil, Oil Filter and Oil Cooler.
Replace it with a new one. Disconnect the spark plug caps from the spark plugs. Inlet, Exhaust Valve Seating Surface Angle: Inlet, Exhaust 45° Valve Seating Surface Width: 1. Damaged ring grooves will require piston replacement. Thereafter change oil every 100 hours of operation. Flywheel and Stator Coil Removal. .
This valve seat cutter is designed only for valve seat re- pair. . The dust jacket for hard covers may not be included. See your authorized Kawasaki Engine Dealer for service, unless you have the proper equipment and mechanical proficiency. Very minimal damage to the cover including scuff marks, but no holes or tears. .
This will burn out the diodes in the electrical parts. Make sure the area is well ventilated and free from any source of flame or sparks;. Torque - Valve Clearance Adjusting Locknuts: 11 N·m 1. . .
If the journal diameter is less than the service limit, re- place the crankshaft with a new one. This bearing is not replaceable. . If the pilot screw is worn or damaged on the taper portion, replace it with a new one. Starter Solenoid and Circuit Test. Make sure the area is well ventilated and free from any source of flame or sparks;.
The system consists of the following:. If the engine malfunc- tions even if the engine is used correctly, systematically carry out troubleshooting starting with simple points. The majority of pages are undamaged with minimal creasing or tearing, minimal pencil underlining of text, no highlighting of text, no writing in margins. C of the compression stroke. Do not compress the piston pin snap ring too hard. If the inside diameter is more than the service limit, re- place the crankcase with a new one. Element Cleaning and Inspection Air cleaner elements are not recommended to be cleaned, and each air cleaner element should be replaced with new ones.